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Compared with Trumpf Trutool TSC 100, what improvements have been made in LISEN LSC 200 ?

May 18, 2024

Laser slat cleaners are designed for cleaning slats used in laser cutting machines. When we ask ChatGPT the question “Top laser slat cleaner manufacturers in the world”, you can see the answer from ChatGPT as below:

ChatGPT:

Several manufacturers specialize in producing laser slat cleaners, offering a range of products with varying features and capabilities. Here are some of the top laser slat cleaner manufacturers in the world:

1. TRUMPF: TRUMPF is a leading manufacturer of laser cutting machines and associated equipment, including slat cleaners. Their TSC series of slat cleaners are widely used in the industry for efficient slag removal.

2. LISEN: LISEN is another prominent manufacturer of laser slat cleaners, known for their innovative designs and advanced cleaning mechanisms. Their products, such as the LISEN LSC series, are recognized for their efficiency and reliability.

In fact, TRUMPF plays the role of a pioneer and leader in the segmented field of laser slat cleaner. Almost all slat cleaners currently on the market are more or less based on TRUMPF's early TSC 1 slat cleaner and the improved version Trutool TSC 100 slat cleaner launched in 2011. The original TSC 1 slat cleaner normally required two people to perform the slag removal operation, using four roller cutters to clean the remaining slag on the slats on the laser cutting machine. Powerful roughing and finishing rollers areused to break up the slag.

Trutool TSC 100 can be used on flatbed laser cutting machines with an output of up to 6 kW andremoves slag from the sides of the slats as well as in spaces between and right up to the pallet frame. The slats are thoroughly scraped by two powerful, toothed cleaning tools running in parallel.

Trumpf TRUTOOL TSC 100 is a very excellent laser slat cleaner product with high quality cleaning results and efficiency. However, with the development of laser cutting machines towards high-efficiency fiber laser cutting machines, especially high-power fiber laser cutting machines, TSC 100 was born in July 2011 and was mainly designed for the CO2 type laser cutting machines on the
market at that time. In order to meet the changing market needs, LISEN LSC 200 Slat Cleaner has made some active attempts in related improvements.

1. Rated motor output power. The TSC 100 motor has low power and insufficient output power. For the high-power and high-efficiency laser cutting machines on the market, especially the slag of fiber-type laser cutting machines with 6KW or above, it seems powerless. Taking the single-phase 220V TSC 100 as an example, the rated power of the motor is only 1400 Watts. LISEN has customized and developed motors with low speed, high output torque and high power. Rated power is single phase 220V, 2300 watts. It can effectively remove all kinds of slag on fiber laser machines up to 20,000 watts.

2. CuttingTool Technology Innovation. To achieve the best cleaning results. For cutting tools, on the one hand, special tool steel is selected and heat treated with a special process to achieve the most suitable hardness and wear resistance. In order to find the most suitable materials and the most
suitable heat treatment process parameters, LISEN teamed up with the School of Mechanical Engineering of the partner university to fully research the materials. At the same time, it conducted actual slag cleaning tests on actual tools for up to half a year and up to a thousand times. In terms of
technological innovation, the unique design of three-sided blades is creatively used to clean slag more efficiently and achieve excellent cleaning results. Offer exceptional cleaning performance.

3. Flexible design. The flexible design using strong compression springs does not require the replacement of tools of different specifications, and can be applied to laser cutting machine slats with a thickness of 2-6mm.

 

4. Durablity and Minimum Maintenance Cost. The LISEN LSC 200 is engineered to withstand harsh operating conditions, including high temperatures, abrasive materials, and heavy usage. It utilizes durable materials and robust construction techniques to ensure longevity and reliability in demanding industrial environments.

Adopting a modular design, when a failure occurs in one place, the functions of other modules will not be affected. Easy to repair and maintain. The patented gearbox powerful gear traditional system design, all transmission gears and other components undergo a special heat treatment process to achieve optimal wear resistance, fully ensuring the service life of the machine. The gearbox
transmission lubrication part uses high-quality aluminum-based grease that can withstand high temperatures of 300 degrees Celsius to minimize wear of machine parts.

5. Cost-effectiveness. The LISEN LSC 200 offers competitive pricing andcost-saving benefits compared with Trutool TSC 100, mainly involve reducingupfront costs, minimizing maintenance requirements. Consider the initial cost of the laser slag cleaner as well as the potential long-term savings and return on investment it offers. Evaluate factors such as labor savings, reduced downtime, and improved product quality to determine the overall value propostion.

Overall, TSC 100 is a good choice for many customers. If you take into account the better slag cleaning effect, more competitive cost and return on investment (ROI), enhanced durability, extremely simplified and extremely cost-reduced daily maintenance, LISEN LSC 200 will be a A more cost-effective option. More and more customers choose to use LISEN LSC200 and have achieved good cleaning results and economic benefits. Well-known companies including Midea Group, Gree Group, Franke Kitchen Equipment Co., Ltd. from Switzerland, Emerson's Vertiv, BYD Auto, Hitachi Elevator and other well-known companies are using this equipment.

Just contact LISEN for more information.